Basically gasless mig welder means flux core welder, that use no gas for welding metal. It is popular because you don’t need gas and gas tank, also using a gasless mig welder or flux core welder is easy.

If you are planning to get a gasless MIG welder, then this is the right place. Here, I have listed five best gasless mig welder that will do the work perfectly.

So, without wasting further time, let’s get going with it.

Best Gasless Mig Welders in Short

  1. Hobart Handler 500559 Mig Welder (Best Overall)
  2. Forney 140 FC-I Welder (Best For Value)
  3. Lotos Mig 175 (Best For Multi Tasking)
  4. JEGS Gasless MIG Welder (Best For Price)
  5. ETOSHA Gasless MIG Welder (Cheap Welder For Newbies)
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Now, let’s check out Gasless MIG welders that we found through a lot of research online. You will never have to worry about the quality of these welders as we have selected them after researching and using some. All you have to do is to go with one that suits your needs.

1. Hobart 500559 MiG Welder

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For the first position, I have selected Hobart 500559 welder. There are reasons behind choosing it.

  • Welding Amperage: 25-140 A
  • Duty Cycle:20% @ 90 Amps
  • Wire Feed Speed: 40-700 IPM
  • Voltage Input: 115v
  • Weld Process: Mig & Flux Core
  • Warranty: 5 Years

You can weld almost any thickness of metal with the welder, thanks to its five position voltage control. This feature enable it to adjust the arc level to ease welding thin or thick metal without any defect. Stainless steel, aluminum, and mild steel can be welded easily with the machine. The weldability thickness range is 24 gauge to 1/4″. This one is best for welder stainless steel & mild steel

The welder is flexible and portable one. You can use the machine for Mig welding and flux core welding. For gasless weld, use flux core wire.

You can plug the welder to 115v circuit that makes it household welder. Also you can run it in garage. You should plug the welder with 20amp cord. with 20% duty cycle, the welder can provide 90amps output and can weld 1/4″ thick metal easily.

Coming to the build quality, you get a pretty sturdy unit with a high-quality component all around. Even with the heavy-duty built, the size of this unit is pretty compact that you will love to use. It’s a very convenient welder to have in your garage.

The welder comes with a 10ft Mig gun (HR-100), a cable clamp (10ft), a 20amp power cord, a regulator with gas hose (for gas mig welding), contact tip, a material thickness gauge and a spool of flux core wire.

About 1263 customer in amazon gave the welder a 4.8 star rating out of 5, which is amazing. With the rating it is conformed that, the welder doesn’t disappoint the user. A customer
BBQing in TX said, he had been using the welder for building BBQ smoker, and building modifying work. And he is happy with the performance and quality of the welder.

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It comes with enough power to give you a smooth welding experience for any of your lightweight projects also medium heavy-duty projects. If you are a hobbyist who loves welding, then this should be your pick all the way.

We have found few problems also with the welder. For example: The groove in wire feeder not aligned correctly with the wire is the most important issue. But you can solve the problem by contacting the warranty repair center. They will fix the issue or ship you a new feeder motor.

The welder comes with a fantastic price tag too. It is only $435.61. Once you get this, you won’t regret spending your money on it.

2. Forney Easy Weld 261, 140 FC-i Welder

Well, second position goes to Forney 140 FC-i welder. It’s just a complete welder package. You get every bit of quality you can ask from a MIG welder on this one. Whether it’s performance or the price, you will love everything about it.

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I personally use the welder for gasless welding. I do my outdoor DIY projects with the welder. It is portable and easy to carry. It’s lightweight feature makes it one of the best mig welder for outdoor welding. Also as I can do gasless weld, I don’t need to carry gas tank with me which is a relief for me.

  • Voltage Requirement: 120v
  • Duty Cycle:  30% @ 90Amp
  • Capacity: 140amp
  • Weight:19 lbs
  • Dimension: 16.75″ x 8.125″ x 12″
  • Adapter: 15-20Amp
  • Wire Feed Speed: 140Fc-I 261
  • Warranty:

The welder is purely flux cored welder. You can run the welder at 120v input power and can use 0.030″ flux core wire with it. You can plu the welder at any circuit breaker (home or garage). But make sure the circuit outlet is more than 20 amp (30a breaker is recommended). With 140amps capacity it can weld 1/4” mild steel plate easily. You can do any diy projects, home repairs and hobbyist projects with this welder.

The whole build of this unit is just super impressive. It’s quite sturdy inbuilt, with all the high-quality components going all around. So, the durability of this welder will never be a concern of yours anytime soon.

As for the performance, it’s very easy to set up and use so that beginners can get a lot of benefit from that. It works tremendously well for any lightweight project with a backup of 120V power. And, you get all of that for a very reasonable price that you can never complain about whatsoever.

Accessories this product includes with it, is worth mentioning. You will get Welding Nozzles, Anti-Spatter Spray, Nozzle Gel, Diffuser, Torch wrap & a 8 feet mig gun with the product.

You will face difficulty in heavy-duty welding. Otherwise for light projects its awesome.

You can see that about 3210 customer in amazon has given the welder 4.6 start out of 5. One of the customer Austin bought the welder and said that, the welder is best for beginners. As setting up the welder is easy, with automated settings he has perfectly welded stainless steel.

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The price for the welder is also in budget. You can’t find that quality welder in this price. It costs only $260 and will provide value more than the price tag.

That’s why I suggest you buy one for you and use the machine. You won’t regret your decision I can guarantee.

3. LOTOS MIG175 175AMP MIG Welder

At third position I would recommend you to check the Lotos mig 175amp welder. It comes with 240V power, which will help you get the most out of your heavy-duty welding work.

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  • Wire Feeder: Aluminum wire for better experience
  • Voltage: 220/240v at AC current
  • Frequency: 50/60HZ
  • Capacity: 18 Gauge 1/4″ mild/stainless steel and  3/16″ or thin aluminum
  • Duty Cycle: 30%
  • Amp Range: 30-175
  • Warranty: 3 Years

The welder has modified a lot and introduced 2T and 4T mode of welding where 2T is manual and 4T is semi-auto mode. You won’t have to use your finger for a long time thanks to 4T welding mode. With 3 years warranty the welder has achieved the welders love as you don’t have to worry about its working condition. In addition there customer care is world best. You can contact any time with the problems and they would solve that in time.

You can weld 24 gauge – 3/16″ mild steel & stainless steel with 120v input power. Also it can weld Gauge 18- 1/4″ aluminum with 120v input and its 30-175ipm wire feeding capacity.

Lotos includes a 10ft long cabled mig spool gun that enables you to weld stably with comfort at safe distance. Also it contains a ground clamp, a gas hose, gas regulator, Contact tip, welding mask and mig wire in the package. It’s a cheap multi-purpose welder with gasless feature. You may use it to mig weld as well as flux core weld stainless steel and aluminum.

If you want to run this welder in generator, use 7000 watt generator because this welder requires 30amp at 220v current. It comes with 50 amp plug so make sure you use circuit outlet more than 50amp.

About five-hundred customer have reviewed the welder in Amazon and given 4.6 star out of 5. A customer Michael Sandman has praised the easy set up and quality of the welder. He faced problem with spool gun and contacted the customer care. They solved his problem and he is a happy customer of Lotos.

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While there are so many things to talk about, a particular thing to love here is the value of money. For the quality and performance you get on this, it’s completely worth it. And when you consider the capability, you won’t have anything to complain about this one at all.

You will have no complaints about the performance it gives you whatsoever. It’s super easy to use and effective at the same time.

4. JEGS MIG 100 Gasless Welder | 110V AC

If you are a beginner, then this welder is a great place to begin with. It has got enough power for all the hobbyists out there who work on lightweight welding projects. And the other features on the welder support beginner-level usage.

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  • Voltage Required: 110v at 20amp AC current
  • Duty Cycle: 10% @ 70amp
  • Torch: 0.8/1mm
  • Warranty: 1 Year

This is a pretty handy welder that you can take anywhere to work with you. It doesn’t have any heavy or bulky parts, making it easy to carry without any trouble. Also, you can store it anywhere. Since it has a compact size, it doesn’t take up much space.

It comes with a spool of wire, a mig torch, a ground clamp, a hand mask and a wire brush. Its design is ergonomic and simple so it is easy to control.

Now, the real value of this one lies in its usability. This one is super easy to use without involving any complicated parts whatsoever. And considering the price you get this one at, it is much more impressive than you can imagine.

About 340 people have reviewed the welder and given 4.5 star out of 5. You can check that one customer named Robert had used the welder for exhaust welding and impressed by the result.

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One thing to complain about the welder. It is not suitable for any heavy-duty welding. For lightweight work you can use it. and you may have to replace some parts for better result.

The price of the welder is low. You can easily afford the price. If you have multiple welder and want to collect more in your collection, then you can go for that. It won’t satisfy you if you are a professional welder. The welder is for newbies who are trying to learn mig welding without gas.

5. ETOSHA MIG 160 Welder

This is a great flux core welder with a portability feature to help you out even more. You can get a lot out of this welder if you have even a little bit of welding knowledge. And many features make it an excellent choice for beginners as well.

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  • Voltage Requirement: 110V
  • Duty Cycle:15%
  • Capacity: 160amp
  • Weight: 36lbs
  • Dimension: ‎18 x 16 x 9.5 inches
  • Includes: Welding Spool Wire, Welding Face Mask Chipping Hammer/ Wire Brush, 2.5M Torch, Ground Cord

The welding performance you get from this welder will surely leave you satisfied. You will love the experience of working on any lightweight welding project without questions. In some cases, the performance may even surprise you because it exceeds expectations.

Well, the reason it exceeds expectation is for the price you pay on this welder. Within this price, getting the kind of performance you get from this is very impressive and surprising. I don’t recommend the product for heavy-duty or mediocre work. This welder can handle only small projects like welding thinner sheet metal, exhaust pipe etc.


Buying Guide For Gasless MIG Welders

Before you know about the welders, let’s check out some factors you should consider before buying them. Going through these factors will help you find out the perfect welder for your specific needs. Here are the considerations you should make before buying.

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Polarity

The polarity of a MIG welder is about choosing the current for your machine. Whether you want to go with AC or DC will depend on some things. Usually, an AC machine will be inexpensive, but it will also be less flexible. On the other hand, a DC machine will be expensive, but you will get great flexibility from it while making cuts.

Also, DC machines are much more complex to control than AC welders, but they perform way smoother cutting with less splatter. So, which one you choose will come down to what you need from the welder.

Type of wire

There are several wire choices you can choose from, when it comes to MIG welding. You can go for hard wires, which are beginner-friendly and very easy to work with. You can also find aluminum and stainless-steel wire which are a bit difficult to workaround.

But if you are considering gasless welding, then flux core wires are the best pick for you. These wires are great to work with gasless welders because of the flux installed inside the wire. However, there are some cons to this wire: the complicated process of using it, and the other is the mess you will have while using the wire.

So, which one you choose should come down to your personal preferences of what you need.

Weld Capacity

The weld capacity of a welder comes down to the factor of the duty cycle. The duty cycle tells you how long you can continuously weld without overheating the welder. The value is expressed in percentage.

A higher value means you can use the welder without overheating it for a more extended period. And a lower value means you can use it for a shorter period until it overheats. So, try going for a welder that comes with a longer duty cycle.

However, the results won’t be the same because the duty cycle can be affected by your surroundings’ temperature. Even if you get a welder with a higher duty cycle, you will still need to watch it for overheating signs.

Voltage

Various things come into play while considering the voltage of your welder. The first thing you should go through is the voltage circuits you are using. If your voltage circuit is 120v, then you have to stick with a 120v welder. Now, this is enough for lightweight welding work.

But if you want to go for some heavy-duty welding, you should at least get a 230 to 240v welder. And of course, you have to check with the voltage circuits if they can power up the 240v welder or not. Just consider the usage and power outlet capacity you have when choosing the voltage of your welder.

Warranty

Warranty can have a huge impact on the buying decision for some people. It’s obvious that the more the warranty, the better it is. Since you will be spending a pretty handsome amount of cash on your welder, it’s only fair that you get a decent warranty period on that.

Metal to be welded

Now, this is a consideration that can flip all you the decision you have made regarding a MIG welder. Because some welders are great for aluminum but won’t affect stainless steel, you have to consider what metal you will be working with the most.

Most of the metals are pretty close to each other in terms of the welding impact on them. So, it would help if you didn’t have to be worried too much unless you are working with the opposite metals.

Once you go through these considerations, please make a list of them. Then you can check out the choices we will be stated below and see which one meets your needs the most.

Frequently Asked Question (FAQ)

Here are some common questions a lot of people ask about gasless MIG welders-

Can You Weld Thin Metal With a Gasless Mig Welder?

Typically, gasless Mig welder is perfect to work on thin metal because of the travel speed and welding edges it provides. However, a debate about using flux core on thin metals can be very bad idea. Also, the whole thing deviates from different welders. So, you have to check up on the welder you are buying to see if it suits thin metal welding or not.

Is Gasless Mig Welder Any Good For Car Bodywork?

Usually, car body involves thin sheets of metal, so keeping that in mind gasless mig welder can be an excellent choice for car bodywork. However, the result won’t be as sturdy and tough as a gas mig welder, but it will do the job for car bodywork.

How good are no gas MIG welders?

Gasless MIG welders are pretty good with what they have to offer. Even though the weld results won’t be as strong as a gas MIG welder, it will still be enough. Also, it comes with benefits like ease of usage, portability, working on outdoor conditions, high productivity, and so forth.

Check out: how to convert gas to gasless

Wrapping Up

To sum up, getting a gasless MIG welder shouldn’t be a trouble when you know what you want. And with our buying guide, you can figure that out pretty quickly, so there shouldn’t be a problem at all.

Still, if you are looking for the overall best pick, then we have to say it’s Forney Easy Weld 261, 140 FC-i Welder. This one comes as a complete package of a welder with almost no drawbacks. If you are a hobbyist and looking for a welder to do some lightweight welding, this is the best you can get considering everything.

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Maidul Islam

I am Maidul Shakil and am a welder for more that 6 years. Welding metals and joining them is my hobby and passion. I have learnt all welding techniques, safety issues, fabrication process and rigging from SUNY Westchester Community College . I am now trying to teach beginners about welding to encourage them to come to the field.

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