Brazing is different than welding in terms of joining process. Brazing is joining metals with a filler metal melted and flown into the adjoining metal by heating the base metal to an exact extend. In brazing you must need a filler metal, it maybe aluminum, stainless steel, tungsten, flux core etc. In this guide we will cover

  • Brazing process through aluminum rods
  • We will review best aluminum brazing rods and their upsides downsides
  • Also we will answer some frequently asked questions

Comparison Table For Best Aluminum Brazing Rods

Here we have listed down some market winner aluminum rods for for your convenience. You may choose one according to your need.

ProductsUsed ForMelting Point
low temperature aluminum brazing rods
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Bernzomatic AL3 Aluminum Brazing Rod
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Repairing Aluminum doors, windows, gutters & siding.720 – 750 Degrees Fahrenheit
flux coated aluminum brazing rod
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Blue Demon Aluminum Brazing Rod
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Brazing zinc base metals & aluminum730 Degree Fahrenheit
Alumaloy Aluminum Brazing Rods
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Alumaloy Aluminum Brazing Rods
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Repairing Boats, Props, Storm Doors, Ladders, Antiques, Cylinder Heads, Thermostats, Condensers, Motorcycles, Bell Housing, R.V. Parts, Gutters, Pontoons, Molds, Rims etc.728 degree Fahrenheit
Lucas Milhaupt Flux Cored Aluminum Braze Rod
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Lucas Milhaupt Aluminum Rod For Brazing
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Repairing and joining Aluminum to Aluminum, Aluminum to Copper. 800-900 Degree Fahrenheit
hotop Aluminum Welding Rods
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Hotop 50 Pieces Aluminum Welding Rods
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Repairing aluminum, pot metal, galvanized steel, also suitable for aluminum plant and electric power and chemistry.716-752℉

Will The Brazing Rod Stick To Aluminum? How?

A brazing rod is a great option to use on Aluminum. It usually sticks to aluminum very well, which is why you can use Aluminum braze for covering up any cracks or holes or do any repair on aluminum. This can provide a complete aluminum structure that’s great for corrosion resistance, lightweight, and durability.

There are several ways to use a brazing rod on aluminum. You can use a brazing sheet to make it work. Or you can use alloys that are made of magnesium or manganese. Lastly, you can try out a mix of flux and filler powder of the same material. In any way, this works, and the brazing rod sticks to aluminum.

Detailed Review Of Top 5 Best Brazing Aluminum Rods

Here are the best 5 aluminum brazing rods you can find out there. We won’t through deep research to find out these and bring them to you for making easy buying choices

#1. Bernzomatic AL3 Aluminum Brazing Rod (Low Temperature Aluminum Rod)

If you know what you are doing with the rod, then you are golden when you have these. You can get excellent results from brazing every time. The quality is quite good, and you will have a great experience while welding or brazing on aluminum using this rod.

Bernzomatic AL3 Aluminum Brazing rods review
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The working temperature on this one is 700 to 750 degrees, which is great to work with. Especially if you are thinking of welding with these rods. The temperature isn’t too low and neither too high, making it a versatile option to work with.

You can use this rod with some easy instructions that you can find on YouTube. Having prior experience of any welding or brazing may be much better, but it’s not necessary with these.

What We Liked

  • These are some great rods for working on small to medium projects.
  • It comes as a pack of two rods, so you won’t end up with more rods than you need.
  • The price is very much affordable and worth your money.
  • It’s easy to use after following a couple of YouTube videos.
  • The rods work wonders on Aluminum brazing and welding

What We Didn’t Like

  • It’s hard to reach that working temperature point of this rod.

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#2. Blue Demon Triple Play (Flux Coated Aluminum Brazing Rod)

Is this your first time welding or brazing? Well, then, these are the perfect rods for you. These rods are very easy to use for brazing or welding. And for the price point, you will be getting a lot of rods which is always admirable.

flux coated aluminum brazing rod
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Using these rods involves 3 simple steps that you have to follow along. First, you make sure that the base metal is completely clean; try doing that with a steel brush. Then heat the base metal and get it to somewhere around 750 degrees; this might be the hard part. Lastly, you apply the rod into the base metal, and that’s how you use this. It’s that simple.

The joint strengths you get using this rod are super impressive. They are very sturdy and are sure to last for a long time, if not for a lifetime.

What We Liked

  • The rods are very easy to use, even for beginners.
  • You get excellent joint strength from the rods that last long.
  • You can use this for light or heavy metals and still get good results.
  • There are more than 20 rods you get in a package.
  • It’s a value for money rod package for you.

What We Didn’t Like

  • You will need to get some practice with it before you get proper results.
  • It’s not easy to reach the working temperature of this rod.

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#3. Alumaloy Solution Aluminum Brazing Rod (Best For Safety,No Cadmium, No Tin & Lead)

Need to repair anything made of aluminum?

Well, this is the thing for you then. This rod can help you patch up any damage or holes in anything made of aluminum. Whether it’s thick or thin doesn’t matter, you can work on both types with these rods.

Low heat aluminum brazing rod
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If you have a powerful torch, you won’t have to worry even about these rods. They provide great strength in the joining of the two metals. You can rely on them for any repair on aluminum metals, and they are sure to last long.

Using the alumaloy solution welding rod is fairly simple. You don’t need to be a master welder to do the job. You only have to follow 3 simple steps where you clean the metals, heat them, and then use the rods to join the metals. If you are a total beginner, go through some practice runs before the real thing for better outputs.

What We Liked

  • You get excellent repair performance using this rod.
  • The joints can last for even a lifetime if you do it properly.
  • It’s very easy to use the rods; it just requires three steps.
  • You can repair aluminum metal of any thickness with proper heat.
  • It comes in a packet of 20 rods, so one pack is enough for a small to medium project.

What We Didn’t Like

  • You may find some faulty rods that don’t stick.
  • It isn’t easy to store these rods.

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#4. Lucas Milhaupt Aluminum Brazing Rod

Do you prefer the absolute best quality in your work? Then it would help if you only keep your eyes on these. You can’t get better quality of welding and brazing than these rods. It comes in a lower quantity so you can get just the quantity you need for your job.

Best flux cored aluminum rod for soldering
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No repair is impossible with these rods. If you want to fix anything made of aluminum, going for these rods will be your best bet. Considering the cost, it’s better if you use this in small but important projects.

It doesn’t matter if you have to repair any heavy items made of aluminum; you can rely on these rods. They will provide you with joint strength that will last for a lifetime with the highest adhesion and durability.

What We Liked

  • These are some premium rods that come with the best quality.
  • You can follow along with tutorials and practice using these rods properly.
  • They are suitable for any repair on Aluminum metals.
  • You get these in small amounts, which are good for limited projects.
  • They are worth the money you pay.

What We Didn’t Like

  • These rods can be a bit expensive for some people.
  • Because of the price, you can’t use them on regular or heavy projects.

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#5. Hotop 50 Pieces Aluminum Welding Rods

If you need some rods to work on a small project or thin metal, this can be a good pick. The rods aren’t very thick so that you won’t get anything out of these on a heavy project at all.

What you love about these rods is the quantity you get. It comes with 50 rods that are a bit thin, but that’s what you need for a light project. So, you can cover multiple projects with a single package of this welding rod.

As for the usage, you shouldn’t have any trouble using it because it doesn’t require many steps. All you have to do is heat the base metal and use the rod for welding. The temperature you need for this is around 720 to 750 degrees.

So, you will need a powerful torch to get the best results.

What We Liked

  • You get 50 pieces of rods in a single package.
  • The rods are good for working on thin aluminum pieces.
  • You don’t have to go through much trouble to use these.
  • The quantity serves you the value for money purpose.
  • You can also these for other thin materials like pot metal or galvanized steel.

What We Didn’t Like

  • These aren’t good for medium to high-level repair projects.
  • The rods are too thin to work with sometimes.

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How To Braze With Aluminum Rods (Step By Step Brazing Process)

You can braze with aluminum welding rods the following way-

  1. First, you have to clean the base metal you will be repairing. Clean it properly and remove any inconsistencies.
  2. Now, you have to apply a flux coating on the area you will be repairing.
  3. Then, heat the metal to the temperature at which your rods melt. You will see that in the instructions of the rods.
  4. After that, place the filler material rod on top of the damaged area. And keep moving your torch back and forth on the rod.
  5. Once the rod becomes solid, you have to pour hot water and clean up the flux.
  6. Then, to finish it off, you can polish the area you fixed and then cover it up with some corrosion-resistant coating.

Watch how to braze with aluminum rods

FAQ (Frequently Asked Questions)

Here are some common questions you may have regarding aluminum brazing rods

1. What temp does the aluminum brazing rod melt?

Usually, aluminum brazing rods melt at around 700 degrees Fahrenheit.

2. What flux is used for aluminum brazing?

The typical choice for flux in aluminum brazing is Nocolok Flux.

3. Can I braze aluminum with a propane torch?

Yes, you can use a propane torch to braze aluminum. But you will need a torch that has good accuracy and doesn’t transfer too much heat to melt the aluminum.

4. Will aluminum brazing rods work on steel?

Yes, many aluminum brazing rods are capable of working on steel. You can even weld aluminum on steel using such rods. You can weld mild steel, carbon steel even stainless steel with aluminum brazing rods.

Conclusion

All in all, knowing about brazing aluminum can help you a lot. You can save up a lot of money by going for fixes yourself rather than professional help. It’s also very efficient. And now that you know which rods to buy for your needs you shouldn’t have any problems as the instructions come along with the rods themselves.

Maidul Islam

Maidul Shakil has an extreme love for welding. Welding metals and joining them is his hobby and he has also got a vocational training on welding. He strives to learn and teach welding processes and different gears to beginners and newbies. Cutting metal, fusing them and polishing to a shiny surface seems interesting.