Most people find it too difficult to clean a Mig Welder liner as they don’t know the complete working mechanism of this machine. However, cleaning a MIG welder liner is a more straightforward game done in the following steps.
- Disassemble your Mig Liner by losing the liner nut. Consider removing the diffuser, that nozzle, and the weld tip. Now remove the wire from the liner.
- Examine the welding lead and try removing the liner from it.
- You may encounter debris or dust in the lead; use air pressure to remove them.
- Make sure that the liner must have a constant flow without any bending. If it confirms any bending, consider replacing it with a new one.
- Return to installing the liner into the welding lead; your job is done.
Why does Mig Welding Need Mig Liner?
The importance of a Mig Liner in this type of welding is enormous. This liner helps the welding wire to easily slide from one point to another in a gun cable. These two points are the wire feeder and the contact tip of that gun.
A giant liner is a water-resistance sleeve for me. The extensive liner protects the sprayer from the heat of the wire and electrode while it is being welded.
It protects your hands from heat, spatters, and slag. It also allows you to hold the sprayer without damaging it. And it saves sharp edges on the sprayer that would cut you during installation and removal.
In addition, the MIG liner helps stabilize arc weld puddles and protects electrode wire from contamination. Its purpose is to make your work safer, easier, and more efficient.
If the liner gets disturbed, it will disturb your welding process eventually, and you will end up having a stopped apparatus.
Why Mig Liners Get Dirty and How?
Your negligence is the most common reason a MIG liner gets dirty because you do not care about correctly cleaning your machine from time to time.
If you do not keep your liners clean often, there are higher chances of seeing more dirt on them. It can lead you to some serious and costly failures.
Primarily, the liners are designed to balance rigidity and flexibility. So, if you keep bending the line and cable, it might cause your problem with that wire liner.
Extreme bending leads to poor wire feeds and liners full of dirt, ensuring less lifespan.
Some small metal fragments and dust particles will keep piling up when a wire is bending. Ultimately, these will cause your wire liner to get dirty.
In Contrast, when you don’t install the liners effectively when you have done a replacement or cleaning, it will also cause a liner to get dirty quickly.
Moreover, trimming a liner may result in losing its original size. It will create some gaps, which will become the reason for a liner getting dirty.
How To Prevent Dirt In The Liner?
You must clean it thoroughly to get the most out of your Mig Welder. But how do you prevent that dirt in the liner? It’s relatively simple.
1. Have Little Pads
There is a way that you can use some nice little pads that work like a clip right on the welding wire. These pads keep all dirt and debris away from the liner and don’t let them gather up there.
2. Ensure That You Are Not kinking Your Welding Wire
Second and most important, never bend or disturb your welding wire. Because if you do, this effect will cause your welding machine to slow down.
Bending will cause all sorts of tiny debris to build up into the liner blocking its way for the efficient welding process.
In that case, the loss will be higher, and you’ll have to replace the liner with a new option. So, if you’d keep it straight, there will be fewer problems to deal with.
3. Keep It Clean On Regular Basis
Taking reasonable and proper care of your welding liner weekly will not hurt the liner itself.
Make sure you clean the liner very often so it must operate effortlessly. In that way, you can expect more excellent life from that liner.
4. Ensure the Proper Installation After Cleaning Or Replacement
As studied earlier, the improper installation and fixing of the liner into the Mig Welder can cause debris to build up.
In that case, you should always be more careful while replacing or installing the liner after cleaning it up. Don’t rush, be comfortable and do things smoothly.
Here, you can prevent that liner from getting dirty by following all these steps or taking these precautions.
When Should I Replace Liner?
The replacement of an old liner with a new liner comes when you don’t get an efficient working through your Mig Welder.
When it can be seen that the liner has been clogged due to a maximum amount of dust and debris, and there is no way to clean it, you should replace it with a new one.
However, it also depends on how you use a liner and keep it clean.
If you use it often, you may need to clean a liner once a week. And this practice will save you extra bucks that you would spend otherwise on a new liner.
Besides, don’t let the liner bend while you are working. Because bending will block the flow, it will ultimately become useless.
So, careful liner usage will require low and longtime replacement and vice versa.
Where Mig Welding is a highly known and used welding process, the importance of a liner in the machine is enormous. Without its presence or fine working, you cannot weld anything with this machine. But things will only stay in your favor if you will keep that liner clean often.
And if you won’t, you will have to spend more bucks every time the welding process gets stopped. Hence, the decision is yours.