Welding forged steel can be difficult for someone, especially for those who can’t weld contaminated and relatively thinner metal pieces. 

Now you may ask, is it possible to weld forged steel? The answer is “Yes.” You can smoothly weld it by following the proper steps and using borax to eliminate contaminations.

Let’s find out some more information right here in this write-up.

Welding Forged Steel
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How to Tell If Metal is Cast or Forged

Considering the counterweights’ parting lines allows you to recognize forged steel. Remember that such steel generally consists of an irregular rough, and wide patch. In contrast, the component of cast steel will appear to be kind of defined and sharp.

Furthermore, cast tends to produce yellow-colored sparks quite often. This can be a clear sign for those who want to know whether the metal is forged or cast.

Mig Welding Forged Steel – Can You Do This?

Mig welding forged steel isn’t rocket science. Nonetheless, following the specific guideline will be crucial to perform the task effectively. And you must consider choosing the right equipment, including the proper steps, to get the most out of it.

How to Mig Weld Forged Steel – Step-by-Step Guide

Let’s cut to the chase by showing you the essential steps to follow in terms of MIG welding forged steel:

  • Step-1: Wearing Safety Dresses

No matter what, you mustn’t overlook the necessity of putting on safety dresses before you start forged steel welding. Chances are you may get injured if you miss wearing a helmet, including goggles, gloves, safety boots, and a welding jacket.

  • Step-2: Preparing the Forged Steel

The overall heat of welding may vary depending on the material you want to weld. So you must check the forging temperature before heating the material up. Feel free to remove the existing dust, rust, oil, or such contaminations using a wire brush, grinder, or a piece of rag.

  • Step-3: Loading Electrodes

For Mig welding forged steel, you won’t have to break your back to load the wire. All you need is to follow the user manual. Talking about the electrodes, go for either the heavy-coated or 6013 model. These will work smoothly on forged steel, hopefully.

  • Step-4: Regulating Current Strength

Keep in mind that forged steel isn’t like a heavy-duty piece of metal. So it may get totally ruined if you mistakenly set the current strength at an unacceptable level. In this case, never forget to look for the type of metal and thickness before you adjust the level.

Generally, forged steel isn’t much thicker. In this case, you shouldn’t increase the heat to the highest level to weld such material.

  • Step-5: Welding the Forged Steel

After preparing the material, loading electrodes, and setting the current strength, you’re allowed to start welding. For this, ensure the steel has been adjusted firmly to your workstation, ensuring it won’t create any movements while MIG welding.

And never offer excess pressure as forged steel can’t withstand heavy loads. After you’ve completed it, re-check the metal pieces to see if everything has been accomplished successfully or not.

Can You Weld Forged Steel with Flux Core Welding?

The thing that I like most about flux core welding is its versatility. Including alloys, it can smoothly weld stainless steel, mild steel, and forged steel as well.

But for this, you need to be extra-careful about choosing the rods, correct parameters, and proper guidelines because forged steel is comparatively fragile than traditional steel. 

Can You Use Borax for Forge Welding

You can not only use borax for forge welding, but borax is also one of the most effective substances for preventing oxidation. As a result, you won’t have to deal with slag or scales on the surface of your forged metal steel during a weld.

Another best part is that borax suits multiple applications simultaneously, from brazing to soldering to welding. And yes, it is 100% safe to mix it with vinegar, lemon, or water to clean up your desired material.

However, before you use it, look for the instructions given inside the pack of borax to stay in a safe zone.

How to Use It for Better Weld

Using the cleaner named “borax” isn’t that difficult. First, from the forge, you’ll need to take off the material straight away, sprinkling them through a flux. Here, I’d like to take assistance from anhydrous borax used as a typical “flux.” It tends to serve as a glassy shield and a low temperature to reduce the forged steel’s oxidation as much as possible. 

And needless to say, flux borax comes in handy to prevent oxidation in the best way possible. Flux usually causes slag or scales on the metal’s surface. Every kind of contaminated metal may let you end up with poor joint and melting temp of forged metal. 

Important Advice: Feel free to watch tutorials and get more education on using borax to weld forged steel in the best possible way.

Last Words

Welding forged steel has become easier than before as I’ve tried to show you the most effective steps. Ensure to follow each step thoroughly.

And don’t forget to collect borax because forged steel usually contains stubborn dirt, which you can eliminate by using that efficient cleaner. Otherwise, you’ll have a hard time.

Maidul Islam

Maidul Shakil has an extreme love for welding. Welding metals and joining them is his hobby and he has also got a vocational training on welding. He strives to learn and teach welding processes and different gears to beginners and newbies. Cutting metal, fusing them and polishing to a shiny surface seems interesting.